Collision repair
Full disassembly and blueprinting before a single estimate line is written. Hidden damage found on the bench, not on the phone three days later.
Three generations, one workshop in Booysens, Johannesburg. We blueprint every repair against OEM procedures, pull to factory datum within 0.5 mm, and spray waterborne basecoat in a downdraft booth to a SAMBRA-accredited standard. Refinish work carries a lifetime warranty for as long as you own the vehicle.
01 — What comes through the door
Insurance work, fleet contracts and private pay. We photograph and document every teardown, so what you're billed for is what came off the car.
Full disassembly and blueprinting before a single estimate line is written. Hidden damage found on the bench, not on the phone three days later.
Computerized measuring on a Car-O-Liner bench with electronic pull towers. Before-and-after datum reports printed with every structural job.
Waterborne basecoat over sealer, two coats of clear at 50–65 microns, baked in a downdraft booth. Blended into adjacent panels, never taped at the edge.
Hail, door dings and creases massaged out from behind the panel. Factory finish stays factory — no filler, no blend, no paperwork with the insurer.
Windshield cameras and radar brackets recalibrated in-house after glass or bumper work, static and dynamic, with the OEM scan report attached.
Cut-and-butt-weld panel replacement, epoxy primer, and single-stage or basecoat/clear finishing for older cars that deserve to be done properly.
02 — The colour deck
Every factory colour drifts — by plant, by year, by how long the car sat in the Highveld sun. We read the panel with a spectrophotometer and mix to the variant that actually matches, not the one on the label.
03 — Nothing hidden in the paperwork
Every line is an operation, a labour type and the units it takes. Here is a real rear-quarter repair, line for line, so you know what you're reading when the insurer sends you theirs.
| Op | Operation | Labour type | Units | Rate | Amount |
|---|---|---|---|---|---|
| R&I | Rear bumper cover, headlamp, wheel liner | Body | 1.2 hr | R650,00 | R780,00 |
| Repl | Quarter panel outer, RH — sectioned at OEM seam | Body | 7.5 hr | R650,00 | R4 875,00 |
| Struct | Section rear body panel, weld per repair manual | Frame | 3.5 hr | R720,00 | R2 520,00 |
| Refin | Rear bumper cover — two-stage | Refinish | 3.0 hr | R580,00 | R1 740,00 |
| Blend | Quarter panel RH into door — two-stage | Refinish | 2.5 hr | R580,00 | R1 450,00 |
| Calib | Rear parking sensors, recalibration + scan | Diagnostic | 1.0 hr | R950,00 | R950,00 |
| Part | Tail lamp assembly RH — OEM, not aftermarket | Parts | 1 ea | — | R4 250,00 |
| Matl | Paint & materials — basecoat, mid-coat, clear | Materials | 5.5 hr | R310,00 | R1 705,00 |
Supplements happen — a quarter panel can hide a bent inner structure no camera will find. When one does, you get the photograph and the line item before we touch it, not after.
Refinish work — peeling, blistering, loss of gloss, colour failure — is covered for as long as you own the vehicle. Body and structural labour is covered for as long as it's in your name. Bring the car back; there's no claim to file and no argument to have.
04 — Six stages, in order
You get a text at every stage change, with photographs. A six-day car should not require six phone calls.
Health scan, photographs, and your excess confirmed with the insurer before the car leaves the lot.
Day 1 · 45 minPanels off, damage measured, supplements submitted once — with photos — instead of in three rounds.
Day 1–2Pulls to factory datum on the bench, sectioning and welding per the OEM repair manual, panel gaps set by hand.
Day 2–4Epoxy primer, high-build, blocked flat with a guide coat. This is the stage that decides how the paint reads in daylight.
Day 4Spray-out card matched against the panel, basecoat and clear laid down, baked and left overnight to harden.
Day 5 · 30 min curePost-repair scan, ADAS recalibration, alignment, buff and detail. Two sets of eyes sign the car off before you see it.
Day 6 · delivery05 — Who touches your car
No rotating subcontractors and no work sent out. The person who tears the car down is the person who puts it back together.
Took over from his father in 1998 and still runs the bench himself on anything with a bent rail. Writes every structural estimate personally.
Runs the booth and the mixing room. Shoots a spray-out card for every job and won't let a car in until the card matches outside in daylight.
Handles the insurers so you don't have to, and does the pre- and post-repair scans. Explains the line items in plain language, once, properly.
06 — From the front desk binder
Collected from customers who came back for a second car — which, in this trade, is the only review that counts.
“The insurer wanted an aftermarket bumper and a spot repair. Riyaad printed the OEM procedure, sent it over, and they approved the proper job the same afternoon. I didn't have to argue with anyone.”
“White on a nine-year-old Hilux. I fully expected to see the repaired door from across the yard. You cannot find it, and I have looked.”
“Texted me photos at every stage without me asking, including the frame measurements before and after. First body shop that ever showed me the numbers.”
07 — Get it on the schedule
Send the details and we'll call within one business day. Photographs help, but we'd rather look at the car — hidden damage doesn't photograph.
08 — Before you call the insurer
Mostly about insurance, because the industry has spent decades making a simple process feel complicated.
No. You have the right under your policy to choose your own repairer — an insurer can recommend a network shop, but steering you away from the one you picked isn't something they're entitled to do. We work directly with seven insurers and bill them the same way their own network shops do.
No, and be careful with any shop that offers to. Waiving an excess is insurance fraud, and it gets paid for somewhere — usually in aftermarket parts, a skipped calibration, or a spot repair where a blend was needed. Your excess is what it says on your policy schedule.
Our average is 6.4 days from drop-off to delivery. A bumper cover and a blend is two to three days. Structural work waiting on an imported OEM part can run three to four weeks — most of that is the part clearing customs, not the labour. You'll get a delivery date at blueprint, once we know what's actually under there, and a text if it moves.
We quote OEM by default. If your policy schedule specifies aftermarket or "non-genuine" parts, we'll tell you exactly which lines are affected and what the OEM difference costs, and you can pay the gap if you want to. We won't fit an aftermarket structural part or a non-OEM airbag component at any price.
We keep four courtesy cars on the lot, free, first come. If they're out and your policy includes a hire car benefit, we'll set it up with Europcar before you arrive so you're not standing at the counter after dropping the car off.
Because factory colour drifts and a hard edge shows. Spraying only the repaired panel leaves a line you'll see every sunny day for the rest of the car's life. Blending fades the new colour into the adjacent panel under a common coat of clear, so there's no edge to find. It costs a couple of labour hours and it's the difference between a repair and a visible repair.